CE And ISO Shanghai Zenith Can Provide 200-500T/day Cement Mini Plant Cement Plant Production Line A Complete Set Of Equipment

Product Description

Cement Factory Grinding System
Infrastructure Construction

Product Overview

200-500T/day cement small-scale factory grinding system "turnkey project", helping the wave of infrastructure construction in Africa!

With high efficiency, energy saving, stability and reliability as the core, we aim to create a "low-cost, high return" cement production solution!

Common Challenges
  • Insufficient capacity: Traditional ball mills yield <200 tons/day.
  • High energy: Consumption exceeds 40kWh/ton.
  • Quality fluctuation: Uneven fineness leads to unstable concrete.
  • Complex maintenance: Frequent downtime exceeding 30 days/year.
Grinding Challenges

Core Solutions

Grinding System Solution
Technical Design
System Advantages

1. Efficient production: Daily output 200-500 tons, hourly output increased by 30%-50%.

2. Energy saving: Electricity consumption ≤ 32kWh/ton (20%-25% more efficient).

3. Stable quality: Fineness R80 μm ≤ 8%, concrete strength increased by 15%-20%.

4. Durability: Liner life ≥ 18 months, maintenance downtime ≤ 10 days/year.

Case Study: Successful Renovation

Regional Project Case
Project Results

Customer Background: Private cement plant (Original 180 tons/day output).

Renovation Plan: Replaced ball mill with TMG2400 vertical roller mill system; added roller press pre-grinding and dynamic powder selection.

Post-Renovation Effect:

  • Production leaped from 180 tons to 420 tons per day.
  • Electricity consumption dropped to 31kWh/t, saving approx $280,000 annually.
  • Cement fineness reduced from 15% to 7%.
  • Lining plate cycle extended from 12 to 20 months.

Product Specifications

Vertical Mineral Mill Series LM130K LM150K LM170K LM190K LM220K LM280K
Plate diameter (mm) 1300 1500 1700 1900 2200 2800
Capacity (t/h) 10-28 13-38 18-48 23-68 36-105 50-170
Output fineness μm 170-40 170-40 170-40 170-40 170-45 170-45
Mesh 80-400 80-400 80-400 80-400 80-325 80-325
Max feed size (mm) <38 <40 <42 <45 <50 <50
Main motor (kW) 200 280 400 500 800 1250
Coal Mill Series LM80M LM110M LM130M LM150M LM170M LM190M LM240M
Plate diameter (mm) 800 1100 1300 1500 1700 1900 2400
Grinding roller (piece) 2 2 2 2 2 2 3
Capacity (t/h) 3~5 5~9 10~17 16~22 20~30 26~40 50~65
Main motor (kW) 55 110 185 250 315 400 710

Service & Project Network

Sales and Service Network
Thailand Project

Project in Thailand

India Project

Project in India

Russia Project

Project in Russia

Equipment Display
Manufacturing

Full Process Service

Service Process
Comprehensive Support
  • Factory Planning: Layout optimization based on raw material and market radius.
  • Process Design: Customized plans for raw material preparation, calcination, and grinding.
  • Equipment Integration: Supporting auxiliary units like homogenization warehouses and packaging machines.
  • Personnel Training: Operational and maintenance skill training for local staff.
  • After-sales Guarantee: Strategic spare parts centers and rapid repair response times.
Full Support

Frequently Asked Questions

Are you a manufacturer or trading company?
We are a direct factory specializing in industrial grinding and mineral processing equipment.
What is your typical delivery time?
Delivery takes 7-10 days for items in stock and 15-30 days for mass production orders.
What payment methods do you accept?
Our standard terms are a 30% deposit via T/T in advance, with the remaining 70% balance due before shipment.
How long is the warranty and do you supply spare parts?
We provide a one-year warranty. Spare parts are available at the lowest cost to ensure continuous operation.
Can you help build a complete grinding plant?
Yes, we provide full turnkey solutions, from professional advice to the setup of a complete production line for various minerals.
Which materials can your systems process?
We provide complete solutions for processing mineral and ore barite, gypsum, clay, coal, and more.

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